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Fusion Bonded Epoxy (FBE) coating, sometimes referred to as powder coating, is a thermosetting resin coating that’s applied to steel pipes and is considered to be the industry standard for industries like oil and gas, water, sewage, and more. FBE coating gets applied to both the exterior and interior of the pipe and is a highly effective method of protecting the pipe from corrosion.
FBE coating is needed for pipes that are exposed to harsh environments, like those that come into contact with salt water, chemicals, and other corrosive materials. It is also used to protect pipes that are buried underground where they are subject to corrosion from soil and moisture.
This type of coating is highly effective in protecting pipes from corrosion, abrasion, and chemical attack, which can cause costly damage and reduce the lifespan of the pipe. FBE coating can also help to improve the flow of fluid through the pipe by reducing friction and turbulence.
In addition to its protective properties, FBE coating is also environmentally friendly and can be applied without emitting any harmful substances. This makes it a popular choice for many industries that prioritize sustainability and environmental stewardship.
The FBE coating process involves applying an electrically charged epoxy powder to the heated pipe, which then melts and fuses to the surface. But before this is done, the pipe surface is cleaned and heated to ensure proper adhesion. In many cases, the pipe will be heated from 350-500° F during this process. The result is a strong, durable, and uniform coating that provides superior corrosion resistance and prevents the pipe from deteriorating over time. The fusion bonding that takes place throughout this process means the coating is irreversible and cannot return to its original form of powder, even upon further heating of the pipe. This means the coating will not melt even under extreme conditions.
There are some alternatives to steel pipe coating aside from FBE coating, including: